Sunday, May 17, 2009

Mining engineering

Mining engineering is an engineering discipline that involves the practice, the theory, the science, the technology, and application of extracting and processing minerals from a naturally occurring environment. Mining engineering also includes processing minerals for additional value.

The need for mineral extraction and production is an essential activity of modern society. Mining activities by their nature cause a disturbance of the environment in and around which the minerals are located. Modern mining engineers must therefore be concerned not only with the production and processing of mineral commodities, but also with the mitigation of damage or to the environment as a result of that production and processing.

Mining engineering

History of Mining Engineering

Since the beginning of civilization people have used stone, ceramics and, later, metals found on or close to the Earth's surface. These were used to manufacture early tools and weapons. For example, high quality flint found in northern France and southern England were used to set fire and break rock. Flint mines have been found in chalk areas where seams of the stone were followed underground by shafts and galleries. The oldest known mine on archaeological record is the "Lion Cave" in Swaziland. At this site, which by radiocarbon dating proves the mine to be about 43,000 years old, paleolithic humans mined mineral hematite, which contained iron and was ground to produce the red pigment ochre.

The ancient Romans were innovators of mining engineering. They developed large scale mining methods, especially the use of large volumes of water brought to the minehead by numerous aqueducts for hydraulic mining. The exposed rock was then attacked by fire-setting where fires were used to heat the rock, which would be quenched with a stream of water. The thermal shock cracked the rock, enabling it to be removed. In some mines the Romans utilized water-powered machinery such as reverse overshot water-wheels. These were used extensively in the copper mines at Rio Tinto in Spain, where one sequence comprised 16 such wheels arranged in pairs, and lifting water about 80 feet (24 m).

Black powder was first used in mining in Banská Štiavnica, Kingdom of Hungary present-day Slovakia in 1627. This allowed blasting of rock and earth to loosen and reveal ore veins, which was much faster than fire setting. The Industrial Revolution saw further advances in mining technologies, including improved explosives and steam-powered pumps, lifts and drills.

Mineral Exploration

Mining engineers are consulted for virtually every stage of a mining operation. The first role of engineering in mines is the discovery of a mineral deposit and the determination of the profitability of a mine.

Mineral discovery

Mining engineers are involved in the mineral discovery stage by working with geologists to identify a mineral reserve. The first step in discovering an ore body is to determine what minerals to test for. The geologists and engineers drill core samples and conduct surface surveys searching for specific compounds and ores. For example a mining engineer and geologist may target metallic ores such as galena for lead or chalcolite for copper. A mining engineer may also search for a non-metal such as phosphate, quartz, or coal.

The discovery can be made from research of mineral maps, academic geological reports or local, state, and national geological reports. Other sources of information include property assays, well drilling logs, and local word of mouth. Mineral research may also include satellite and airborne photographs. Unless the mineral exploration is done on public property, the owners of the property may play a significant role in the exploration process, and may be the original discoverer of the mineral deposit.

Mineral determination

After a prospective mineral is located, the mining engineer then determines the ore properties. This may involve chemical analysis of the ore to determine the composition of the sample. Once the mineral properties are identified, the next step is determining the quantity of the ore. This involves determining the extent of the deposit as well as the purity of the ore. The engineer drills additional core samples to find the limits of the deposit or seam and calculates the quantity of valuable material present in the deposit.

Feasibility study

Once the mineral identification and reserve amount is reasonably determined, the next step is to determine the feasibility of recovering the mineral deposit. A preliminary study shortly after the discovery of the deposit examines the market conditions such as the supply and demand of the mineral, the amount of ore needed to be moved to recover a certain quantity of that mineral as well as analysis of the cost associated with the operation. This pre-feasibility study determines whether the mining project is likely to be profitible; if it is then a more in-depth analysis of the deposit is undertaken. After the full extent of the ore body is known and has been examined by engineers, the feasibility study examines the cost of initial capital investment, methods of extraction, the cost of operation, an estimated length of time to payback, the gross revenue and net profit margin, any possible resale price of the land, the total life of the reserve, the total value of the reserve, investment in future projects, and the property owner or owners' contract. In addition, environmental impact, reclamation, possible legal ramifications and all government permitting are considered. These steps of analysis determine whether the mine company should proceed with the extraction of the minerals or whether the project should be abandoned. The mining company may decide to sell the rights to the reserve to a third party rather than develop it themselves, or the decision to proceed with extraction may be postponed indefinitely until market conditions become favorable.

Mining Operation

Mining engineers working in an established mine may work as an engineer for operations improvement, further mineral exploration, and operation capitalization by determining where in the mine to add equipment and personnel. The engineer may also work in supervision and management, or as an equipment and mineral salesperson. In addition to engineering and operations, the mining engineer may work as an environmental, health and safety manager or engineer.

Blasting

Explosives are used to break up a rock formation and aid in the collection of ore in a process called blasting. There are two types of explosives that can be used in mining: high velocity and low velocity. High velocity blasting uses high explosives while low velocity blasting is done with low explosives. Engineers determine the placement of the explosive charges and the blast sequence to efficiently and safely loosen the maximum amount of ore. They also are responsible for the safety of the miners by determining how best to support the rock ceiling in the newly-formed cave.

Reclamation

A mining engineer may be involved at the end of the mine life cycle when reclamation operations are planned and carried out. They also decide how to close a mine that has ceased operations to keep the public safe.

From http://en.wikipedia.org/

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